How To Tig Weld Thin Sheet Metal

Mig welding is the easiest process to learn that has revolutionized autobody repair.

How to tig weld thin sheet metal.

Auto body sheet metal welding with different welders. Tig welding sheet metal. I was hoping to manage a butt weld too but the metal was far too thin for mig and i just blew holes. Using this process enables more than effective work on thin materials as it provides high precision and high quality work.

Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. Tig welding is the way forward for metal under 0 6mm and a mig welder with decent power and wire control is needed for anything less than 0 8mm. Are you planning to do weld auto body sheet metal or any thin metal welding with mig welder or tig welder you should keep in mind some critical things to avoid creating any unwanted situations and we have decided to incorporate them in right here. Select your welding rod based on the size of the metal.

You can use a welding rod of any size as long as it works with your welder. When you re welding body panels you can either mig weld or tig weld. Gas metal arc welding gmaw is an effective method for joining light gauge metals such as carbon steel and austenitic stainless steel. Carbon steel and 18 ga.

It produces good quality results and is usually the preferred method for autobody repair unless you re a very experienced welder. Typically call for a size 7 tig cup. Use a 6013 7018 6011 or 6010 welding rod. Tig welding for sheet metal.

Sheet metal is only thin. Using a tig welders means that one can work on materials of 26 gauge. There are no unique or galvanized steel specific tools or materials that you need. The backing bar is used commonly by welders to cool the welded metals and they are generally made up of a copper or aluminum metal and clamped to the base of the weld piece whether it is just a piece of thin sheet metal or a body panel you can use it either way.

Stainless steel are used in applications such as hvac automotive mobile machinery guards and cabs and small parts as well as stainless steel food service and processing. But using this method also requires some practice and practice advice in order to understand it. Forget the larger 1 8 inch tungsten electrode and use a smaller one. For welding sheet metal in aerospace applications use a 15 cup 15.